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Compiled by Dr. Joe Herbertson
June 2001
Sustainable Resource Processing
Australian Case Studies: Minerals Processing
The updated Environment Australia’s Eco-efficiency and Cleaner Production Case Studies Database will include for the first time a number of minerals and metals processing examples, such as:
Ref:. www.environment.gov.au/epg/environet/eecp/industry; update in July
Tiwest: Kwinana pigment plant (WA)
•ongoing process performance improvements through de-bottlenecking
•co-generation facility established with Western Power Corporation
•wash water reuse (water consumption reduced from 60 to 30 kl/ton pigment)
•substitution of LPG as auxiliary fuel with toluene to enhance recovery of chlorine
•synthetic rutile recovery plant reduces solid waste generation by > 10,000 ton p.a.
Alcoa: Pinjarra Alumina Refinery (WA)
•secondary overburden removal - improved bauxite quality and thereby processing costs and environmental burden at the refinery
•total waste management - worm farm for organic waste
•oxalate is being recovered from Bayer liquor for reuse in vanadium production
•in situ caustic cleaning of precipitators; availability up 8 %, solid waste stream eliminated